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Aluminum Die Casting Applications
1. Core Vehicle Components
Engine Systems:
Crankcase, Cylinder Block, Cylinder Head (High Heat Dissipation Requirements and Complex Oil Channels, One-Piece Molding)
Transmission Housing (Carries Gear Torque, Requires High Rigidity)
Chassis and Structures:
Wheel Hub Bracket, Steering Knuckle (Lightweight for Improved Control)
Electrical Vehicle Battery Tray (Integrated Cooling Pipe Design)
2. Key Electronic and Electrical Components
Heat Management:
Server Heat Sinks, LED Lamp Holders (Thin Fins + High Thermal Conductivity)
Power Adapter Housing (Electromagnetic Shielding Requirements)
Precision Structures:
Mobile Phone Midframe (0.5mm Thin Wall + Antenna Signal Window, One-Piece Casting)
UAV Motor Mount (Balances Weight Reduction and Power Output Stability)
3. Core Carriers for Industrial Equipment
Fluid Control Systems:
Hydraulic Valve Blocks (Machinary Channels Directly Cast to Prevent Leakage)
Pneumatic Actuator Housings (Pressure-Resistant Sealed Chamber)
Power Transmission:
Pump/Compressor Housings (Vibration-Fatigue Resistant Structure)
Agricultural Machinery Gearboxes (Dust-Proof Seals and Field-Resistant)
4. Consumer Products
Home Hardware:
High-end Door Lock Housing (Anodized Finish)
Outdoor Lighting Frame (Thin-Wall Structure for Wind Resistance)
Tools and Equipment:
Power Tool Gearbox (High Torque Capability in a Compact Space)
Medical Equipment Bracket (Sterile Surface Compatibility)
5. Emerging Technology Fields
New Energy Systems:
Solar Inverter Housing (Lightweight for Roof Load-Bearing Requirements)
Charging Gun Heat Dissipation Module (High-Voltage Arc Protection Design)
Robot Joints:
Collaborative Robot Arm (Lightweight with Integrated Joint Wiring Channels)
| Industry | Key Components | Why Die Casting? |
| Transportation | • Engine blocks & cylinder heads• Transmission housings• E-bike motor casings• EV battery enclosures | ▪️ Handles high thermal stress▪️ Oil/water channels cast in place▪️ 30% lighter than steel |
| Electronics | • Smartphone/Laptop frames• 5G heat sinks• Drone motor mounts• Power tool gearboxes | ▪️ Thin walls (0.5–1mm) for compactness▪️ EMI/RF shielding capability▪️ Heat dissipation design freedom |
| Industrial Machinery | • Hydraulic valve blocks• Pneumatic actuators• Pump housings• Conveyor system parts | ▪️ Seamless fluid paths prevent leaks▪️ Vibration/fatigue resistance▪️ Corrosion protection in harsh environments |
| Consumer Goods | • Luxury faucet bodies• Outdoor lighting housings• Camera body shells• Power tool casings | ▪️ Mirror-finish surfaces for aesthetics▪️ Weather-resistant coatings▪️ High dent resistance |
| Emerging Tech | • Solar inverter housings• Robotics joint arms• Medical imaging beds• Drone landing gear | ▪️ Strength-to-weight critical for mobility▪️ Custom cooling channel integration▪️ Sterilization compatibility |
